Product Technical Information
1, 5 One Super Clean Filling Host
Introduction to equipment
(1), product type and name
Type: UCF 32-32-24-8
Name: Five-in-one super clean irrigation machine
(2) A brief introduction
The automatic palletizing machine and the five-in-one super clean
filling machine are directly connected, and the bottle transmission
adopts the full support bottom transmission method.
The production process of the machine is as follows: The empty
bottle that has been sorted out by the stacker is moved on the
empty bottle delivery to the five-in-one ultra-clean filling host.
By entering the bottle screw split bottle and dialing the bottle
dial wheel to the flip bottle clip on the sterilizer, the bottle
clip on the flip bottle CLIP clamps the bottle mouth, flips 180 °
along the guide rail in a specific area, so that the bottle mouth
goes down, and the sterilizer returns to the turntable with a
bottle clip. The nozzle on the bottle CLIP emits disinfectant,
disinfects the inner wall of the bottle, and at the same time
disinfects the outer wall of the bottle and leaches; After two
rounds of disinfection and sterilization, the bottle is then
exported by the disinfectant flushing machine through the
transition pulley and sent to the aseptic water flushing machine.
The aseptic water flushing machine is equipped with a bottle clip
on the turntable, and the nozzle on the bottle clip is sprayed with
aseptic water. Rinse the inner wall of the bottle. After the bottle
is rinsed and leached, it is transferred to the flip pulley under
the clamp of the bottle. The bottle clip on the flip pulley clamps
the bottle mouth and flips 180 ° along the guide rail in a specific
area to make the bottle mouth up(taking into account the
self-weight of the large volume glass bottle, The punching bottle
clip comes with a bottle holder to prevent the bottle from being
overweight and affects the turning angle and wear of the parts.)
Subsequently, the bottle enters the juice filling machine(the juice
filling machine adopts non-contact filling, electromagnetic
flowmeter + cylinder control filling method), and the bottle
entering the juice filling machine is also maintained by the bottle
body support plate, in the filling machine filling position, after
detecting the bottle signal, The filling valve with a double-moving
cylinder opens the filling. When the filling quantity in the bottle
is close to our set value, the double-moving cylinder moves to
reach the first stroke. At this time, the filling does not end, but
the filling flow has a significant reduction. phenomenon, When the
amount of filling in the bottle reaches our set value, double move
the cylinder to reach the second stroke, complete the set capacity
of the juice, and stop filling. At this point, the entire filling
process is completed in the bottle. After filling, the filled
bottle leaves the filling machine, and the bottle enters the cover
machine with the transition pulley. The bottle pulley on the rotary
cover machine uses an embedded bulbar material to keep the bottle
upright and prevent rotation. The rotary head maintains a
revolution and rotates on the rotary cover machine. Under the
action of the cam, the cover, cover, cover, and cover are lifted to
complete the entire cover process. The capping device adopts the
capping method and is connected with the capping plate of the
capping machine through the falling guide rail. The finished bottle
is transmitted from the bottle lifter to the bottle delivery chain
through the bottle lifter, and a six-in-one irrigation machine is
transmitted from the transmission chain to enter the next process.
1. Main features
1) Disinfecting bottle machine, aseptic water bottle machine
(a) The use of double rounds of disinfectant for sterilization,
which ensures effective disinfection time and saves the amount of
(b) Ventilation machines are steam shielded from microbial
contamination of sterile water.
C) This punch machine is in contrast with the traditional
water-sharing disk structure. It has a simple structure, no
relative sliding surface and sanitary dead angle, easy to clean,
and can tolerate acid and alkali cleaning fluids. It has a long
D) All rotary discs are welded with stainless steel AISI 304.
E) Large flat bearing bearing with teeth, running smoothly and
F) The bottle clip is made of stainless steel AISI 304, which is
hygienic and durable.
G) German igus corrosion resistant maintenance bearings are used
for both bottle clamp and lift mechanism sliding sleeve.
2) Transitional Pulling Wheel
A) The bottle was turned over on the transitional pulley and the
maximum bottle time was won.
B) There is a sterile water washing head at the transition dial
between the filling machine and the cover machine, and the residual
material at the screw of the bottle mouth is washed.
3) Juice material filling machine
(a) The use of non-contact filling for filling can effectively
prevent secondary contamination;
B) The use of imported pneumatic actuators, in conjunction with the
high-precision electromagnetic flowmeter of Cologne(or E+H),
Germany, to measure the filling capacity and achieve the opening
and closing of the valve.
C) The filling Valve has a simple structure and is easy to clean.
It can tolerate high temperatures of acid, alkali cleaning liquid
and 150 °C and has a long service life. The filling valve port
adopts our patent dampening device, which can effectively prevent
the material from bubbling and spilling out.
D) All types of sensors and pneumatic valves and flow electrical
control systems are installed in the filling room operating space
to facilitate user observation and maintenance and to reduce
E) The filling machine is equipped with a CIP cleaning cup, which
can effectively clean the inner and outer walls of the filling
valve in contact with the material. The CIP cleaning process is
automatically completed by PLC.
F) The filling machine is equipped with a liquid tank and is
equipped with pressure and liquid level sensors to monitor the
condition of materials in the liquid tank in real time.
G) Rotary discs are all made of stainless steel AISI 304. The
bearing bearing is a large planar bearing bearing with teeth and
ball bearing, which runs smoothly and reliably.
H) Electromagnetic flowmeter
We use: German Cologne(or E+H) electromagnetic force meter sensor
Sensor accuracy can be ± 2ml(1000ml)
The equipment filling accuracy can reach ± 5 ml(1000 ML)
After the bottle is introduced into the filling machine through the
charging wheel, the bottle intake machine is stabilized, and the
two-headed pneumatic diaphragm valve is opened at a specific
position. At the same time, the filling valve is opened to the
maximum flow rate, and the filling valve is started to fill. When
filling to a certain amount, The electromagnetic flowmeter gives
the signal according to the pre-set flow rate. The two-head
diaphragm valve closes one and the flow rate slows down to the
precision irrigation. When the electromagnetic flowmeter is filled
to our set flow value, the electromagnetic flowmeter gives the
signal again. The two-head pneumatic diaphragm valve is closed. The
valve is completely closed and the filling is over.
Electromagnetic flowmeter technical parameters
Measurement Principle Electromagnetic Flow Measurement System
The main features of hygienic measurement occasions, food industry
or process measurement of liquid flow measurement
Nominal diameter DN2 ... 150(1/12 "... 6")
Measurement range 0600 m3/h
Process temperature -20 ... +150 °C(-4 ... +302 °F) Environmental
temperature -20 ... +60 °C(optional -40 ... 60 °C)
Pressure range PN 16 ... 40 measurement error ± 0.5 %, optional ±
Communication mode HART, PROFIBUS PA
Output Signal Current Output 4 ... 20 mA
Protection Level IP 67(NEMA 4x)
Advantages • Multiple food and health certification: 3A
certification, EHEDG testing, etc..
Sensors can use cleaning balls and CIP/SIP cleaning
• All stainless steel sensors to ensure safety and hygiene
• ECC electrode self-cleaning function
4) Spin cover machine
A) Special ROPP cover machine: no lubrication, corrosion
resistance, hygiene, reliability.
B) Bottle cap drop, using bottle cap cover.
C) Control the discharge of the cylinder chain of the cap at the
connection point between the cover rail and the digger plate with a
rotating cover machine to ensure that the cover is stopped when
there is no bottle and the loss of the user's cover is reduced.
D) A set of photoelectric switches is installed on the cover rail.
When there is no cover on the cover rail, the machine will
automatically stop operation and alarm, which can effectively avoid
the appearance of a non-cover bottle.
(E) With an OP/SOP nozzle, which allows for regular surface
cleaning and sterilization of the rotary die, rotary cutter and
F) The rotating head adopts an imported brand, and the rotating
body revolution and rotation mechanism adopts its own production
5) Bottle Star Wheel
A) The bottom of the bottle is transmitted by means of a bottle
bottom support plate with a spiral descent curve. The change of the
bottle shape does not require the adjustment of the height of the
machine and the bottle delivery chain.
6) Main Drive
A) The use of synchronous transmission of variable frequency Motors
avoids the disadvantages of low transmission accuracy caused by the
large side gap of full-gear transmission in high-speed operation,
and ensures the synchronization accuracy of the bottling machine,
filling machine and the dial wheel.
7) Bottle delivery chain
A) The transmission motor adopts frequency conversion speed
adjustment, and it is synchronized with the five-bottle machine,
which can effectively prevent the bottle from toppling.
B) A photoelectric switch is installed on the bottle delivery
chain, which can control the speed reduction and shutdown of the
five-in-one irrigation machine in the event that a bottle is
(a) The frame is welded with stainless steel of good quality and is
painted on the surface.
B) the pulley transmission gear is arranged in the form of steel
gear and nylon gear.
C)The machine has a centralized lubrication system, which can be
centralized lubricating equipment transmission parts, effectively
improving the operating life of the equipment.
9) Purification and aseptic isolation equipment
A) The sterile isolation system consists of fully enclosed
stainless steel shutters, FFUs equipped with efficient filters,
maintenance gloves, etc., and establishes and maintains a sterile
environment within the host.
B) The purification isolation system maintains positive pressure on
the external environment.
C) The system is equipped with a microbarometer to monitor internal
and external pressure differentials and has a low-voltage alarm
D) The system can be selectively equipped with aseptic delivery
windows and mobile aseptic delivery modules, which can transfer
test vessels and maintenance tools into and out of aseptic
isolation systems in the filling area without destroying the
aseptic state of the filling area.
E) Maintenance gloves are made of acid-resistant, alkaline
material, which facilitates the buyer's simple maintenance
operations and prevents the operator from damaging the purification
environment by opening the main host window.
F) Separate machines and the outside world use liquid tank seals to
prevent the entry of external unclean air into sterile space and
destroy sterile environment.
10) Electrical Control System
A) The electric control cabinet is made of carbon steel injection
molding, and PLC automatically completes the entire process of
control from the intake bottle to the exit bottle.
(b) The use of a touch-screen operation, where production speed,
class count, failure type, failure point, etc. are displayed on the
screen. And can automatically count fault time, fault type and
2. Main configuration instructions
Number number of serial parts with description
1 flask machine 3 bottles 2 sterilizing flasks, 1 sterile water
2 Cylinder 1 special Cylinder
3 main motor 1 SAB frequency converter motor
4 Automatic centralized lubrication system 1 set of Hangzhou flow
5 Pneumatic element 1 set of German FESTO products
6 Electromagnetic flowmeter sensor 24 sets in Cologne, Germany(or
7 cover 8 sets of Italian ZALKIN
8 Sterile gloves 1 set of US imports
9 Stainless steel materials and materials are SUS 304 stainless
10 Electrical control cabinets 1 set of main electrical control
components, PLCs, touch screens, etc.. Use MITSUBISHI, SIMENS, and
other company products
3. Technical parameters
Equipment Model UCF 32-32-24-8
Spasteurization liquid injection position 32
Spasteurized liquid injection wheel number two rounds
Sterile water washing position 24
Juice filling position 24
Spin cover position 8
Production capacity(500ml) 1200BPH
Sterile bottle water pressure 0.3 MPa
Sterile bottle water use 2 to 3 m3/hr
Aseptic pressure 0.8 MPa
Sterile gas use gas volume 0.8 m3/min
Adapted to bottle diameter <S> 55 ~ φ 90 mm
Fit bottle height 160 ~ 310 mm
The total power of the main motor <S> 7.5 KW
11) Automatic lubrication system
The mechanical lubrication part of the whole machine adopts
automatic lubrication to reduce labor and maintenance costs. On the
main control screen, the main machine PLC equipment refueling
method, refueling time, refueling frequency, controlling the
mechanical lubrication system, timely, quantitative, and
fixed-point oil lubrication.
Automatic refueling pump lubrication circuit breakers
12) Pipeline system
All pipes and valves are made of sanitary stainless steel and are
well-known in China. All welds adopt the internal argon arc welding
method, and are strictly made in accordance with the welding
specifications of the food and pharmaceutical industries. The
internal welding is filled with argon protection welding, single
welding, and double-sided molding standards.
All sewage lines adopt centralized discharge method to reduce water
and stains on the floor of the production workshop.
13) Closed windows
Close the window throughout the machine to prevent people from
touching the rotating part of the machine during operation. It can
also prevent liquids such as the punching medium from sticking to
the skin of the person who may have a stimulating effect and avoid
unnecessary injuries. The most important thing is to keep the
entire filling room sterile, the top of the closed window is
equipped with FFU, air back pipe, etc. to assist in the
establishment of a sterile room; There are observation Windows on
the closed windows, personnel can observe the operation of the
entire machine outside, some observation windows are equipped with
security door switches to prevent staff from operating irregularly,
and observation windows are equipped with operating gloves to
perform simple repairs without damaging the sterile environment. It
is also possible to open the door to enter the interior of the
machine during downtime maintenance and repair.
14) Electrical systems
All electrical components use internationally renowned brands to
reduce the failure rate of control components. The equipment
control cabinet adopts stainless steel waterproof electric cabinet
and is equipped with a random operation screen to meet the
customer's on-site monitoring and control requirements.
Electrical components for the internal touch screen of the cabinet